Conair CTS 9 Guía de usuario

Traveling SawInstant Access Parts and Service(800) 458-1960(814) 437-6861www.conairnet.comThe Conair Group, Inc.One Conair DrivePittsburgh, PA 15202Ph

2-1UGE058/0803 CTS Saw●●What is the CTS Saw? . . . . . . . .2-2 ●●Typical Applications . . . . . . . . . .2-2●●How the CTS Saw Works . . . . . .2-3

The Conair CTS Saw is an on- or off-line sawing device capa-ble of both on-demand and continuous cutting. Conair CTS Saws can cut extrudable plastics

UGE058/0803 CTS SawDESCRIPTION 2-3The Conair CTS saws are designed for the inline cutting ofprofiles, pipe and tubing of a wide variety of sizes. Loca

CTS Saw UGE058/08032-4 DESCRIPTIONThe CTS Saw models have these features:HOW THE CTSSAW WORKSCONTINUEDSaw clamps hold the prod-uct in place while theb

UGE058/0803 CTS SawDESCRIPTION 2-5Access doors onboth ends of the sawfor easy maintenance.Self-contained table toreduce machine footprintand enhance s

TRAVELING CUT-OFF SAWCTS SeriesTPES014/0603SPECIFICATIONSUGE058/0803 CTS SawDESCRIPTION 2-6MODELS CTS-5 CTS-7 CTS-9Performance characteristicsPipe cap

UGE058/0803 CTS SawDESCRIPTION 2-7Flag switch for cut length activation Programmable length counter for cut length acti-vationServo control for optima

3-1UGE058/0803 CTS Saw ●●Unpacking the Boxes . . . . . . . . .3-2●●Preparing for Installation . . . . . .3-3●●Positioning the CTS Saw . . . . . .3-4●●

It is important to record the model and serial number(s) ofyour equipment and the date you received it in the UserGuide. Our service department uses t

The CTS Saw comes fully assembled in a single crate.UNPACKING THEBOXESCTS Saw UGE058/08033-2 INSTALLATIONCAUTION: LiftingTo avoid personal injury or d

You need these tools for installation: ❒ wire strain relief ❒ 16- or 18-inch adjustable wrench❒ set of Allen wrenches❒ ½ inch open or box end wrench❒

Move the saw into position. Place the saw in posi-tion downstream of the belt puller.Determine the best distance from the belt puller tothe CTS Saw.

Adjust the saw's floorlock/caster assembly tothe center height of the extrusion line using a 16- or 18-inch adjustable wrench. Once the correct

3-6 INSTALLATIONOpen the servo saw’s electrical enclosure. Turn the disconnect dial onthe door to the OFF or O position and open the door.Insert the

UGE058/0803 CTS SawINSTALLATION 3-7Conair uses bi-directional encoders to ensure that only productthat moves forward is counted.Installing the encoder

CTS Saw UGE058/08033-8 INSTALLATIONINSTALLING THESAW BLADESDANGER: Sharp blades!Most injuries caused by saw blades occur whenthe saw has been turned o

UGE058/0803 CTS SawINSTALLATION 3-9Make sure all components are installed accordingto assembly drawings. Make sure that all bolts on the sawhave been

4-1UGE058/0803 CTS Saw ●●The Saw Control . . . . . . . . . . . . .4-2●●Machine Frame and Support System . . . . . . . . . . . . . . . . . . . .4-4●●

UGE058/0803 CTS SawTABLE OFCONTENTSINTRODUCTION . . . . . . . . . . . . . . . . . . .1-1Purpose of the User Guide . . . . . . . . . . . . . . . . .

CTS Saw UGE058/08034-2 OPERATIONTHE SAWCONTROLConnect the electrical line cord to a source of power com-patible with the nameplate on the saw cut-off

UGE058/0803 CTS SawOPERATION 4-3Adjust the TABLE RETURN speed control to thesuitable travel return speed. Adjust the clamp pressure regulator to grasp

The machine frame is constructed of welded steel that hasbeen primed and painted to resist corrosion and provide amaintenance free finish. The frame i

As with the blade height adjustment, there is also a require-ment to adjust the product clamps to adequately clamp differ-ent size products. The clamp

The carriage travel, blade pivot and clamp assemblies aremoved with air cylinders. The speed of the movement of thecarriage assembly is controlled by

The operation of the saw consists of an automatic sequence ofevents.To start the saw the main power must be on and the appro-priate air supply to the

The machine is supplied to you completely lubricated. Afterrunning the unit for long periods of time, this lubrication willbreak down and become usele

Lock out and tag out the power to the saw. SeeSection 1: Introduction, How to use the Lockout Device. Wait at least five minutes for the blade to stop

The CTS Saw has been equipped with a chip collectionshroud that is connected to the outside of the base to aid inremoving chips and debris from the b

5-1UGE058/0803 CTS Saw●●Maintenance Features . . . . . . . .5-2●●Warnings and Cautions . . . . . . .5-2●●Maintenance Overview . . . . . . .5-4●●Pre

CTS Saw UGE058/0803MAINTENANCE CONTINUED . . . . . . . . . . .5-1Checking the Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6Che

WARNINGS ANDCAUTIONSThe CTS Saw models need regular, scheduled maintenancefor peak performance. Among the features that require main-tenance are:● Saw

UGE058/0803 CTS SawMAINTENANCE 5-3WARNING: Voltage HazardThis equipment is powered by alternating cur-rent, as specified on the machine serial tag and

This section describes the daily, weekly, monthly and semi-annual maintenance schedules that should be performed whenchanging materials or lines, or w

● Weekly❒❒ Blow or vacuum, dust and chips from all surfaces ofthe saw. Open pneumatic and electrical enclosures and remove the dust and chips from

DANGER: Sharp blades!Most injuries caused by knife blades occurwhen the saw has been turned off. Handleblades with care at all times.● Always wear cut

UGE058/0803 CTS SawMAINTENANCE 5-7Be sure the main power is disconnected andthe saw is locked out. Always disconnect and lock out the main power sour

CHECKINGELECTRICALCONNECTIONSCONTINUEDCTS Saw UGE058/08035-8 MAINTENANCEOpen the electrical enclosure.Inspect all wires and connections. Look for loo

6-1UGE058/0803 CTS Saw●●Before Beginning . . . . . . . . . . . .6-2●●A Few Words of Caution . . . . . .6-2●●Identifying the Cause of a Problem . . .

You can avoid most problems by following the recommendedinstallation, operation and maintenance procedures outlined inthis User Guide. If you have a p

The Troubleshooting section covers problems directly relatedto the operation and maintenance of the saw. This section doesnot provide solutions to pro

1-1UGE058/0803 CTS Saw ●●Purpose of the User Guide . . . .1-2●●How the User Guide is organized . . . . . . . . . . . . . . .1-2●●Your Responsibiliti

CTS Saw UGE058/08036-4 TROUBLESHOOTINGELECTRICALPROBLEMSLook in this section when you have problems such as lights onthe control that are working impr

UGE058/0803 CTS SawTROUBLESHOOTING 6-5Symptom◆ Cut not square◆ Crack or frac-tures in cut sur-faces◆ General poorcut quality◆ Product meltingat cut Po

PRODUCTQUALITYPROBLEMSCONTINUEDCTS Saw UGE058/08036-6 TROUBLESHOOTINGSymptom◆ Incorrect cutlength◆ Table motioninconsistentPossible causeEncoder or in

UGE058/0803 CTS SawTROUBLESHOOTING 6-7The servo amplifier is equipped with a digital readout thatcan be seen through the viewing window on the electri

When the encoder is working properly, the encoder LEDs onthe control panel light or flicker as the encoder wheel movesand generates signals. If the LE

SERVICE INFORMATIONAPPENDIX A-1Conair has made the largest investment in customer support inthe plastics industry. Our service experts are available t

APPENDIX A-2WARRANTY INFORMATION UGE058/0803EQUIPMENTGUARANTEEPERFORMANCEWARRANTYWARRANTYLIMITATIONSConair guarantees the machinery and equipment on t

Appendix B-1 (1) The Operator Control provides an intuitive user-friendlymethod to interface with the Conair Servo Traveling Saw.Information is viewed

Appendix B-1 (2)Numeric keysThese are the black keys containing numbers 0 to 9.Numbers permit data entry of parameters. See Raise andLower for value t

Appendix B-1 (3)ContentsPage 4 ...Power up SequencePage 5 ...Main Screen – Length Counter...Count On/OffPage 6 ...Tot

CTS Saw UGE058/08031-2 INTRODUCTIONThis User Guide describes the Conair CTS Saw and explainsstep-by-step how to install, operate, maintain and repai

Appendix B-1 (4)Power Up SequenceAt power up a series of system screens briefly appear. Thesoftware is Red Lion’s Edict-97. This screen or similarshow

Appendix B-1 (5)Main ScreenThe Main Screen has three features. The top line displaysthe Length Counter. The bottom line contains the two softkey funct

Appendix B-1 (6)Total SoftkeyBy pressing the soft key located under the word Total onthe Main Screen, a six-decade total counter is available.Total Sc

Appendix B-1 (7) Length SoftkeyBy pressing the soft key located under the word Length onthe Main Screen, the preset for the Length counter isavailable

Appendix B-1 (8) HomingA defined Home location is required for all servo-positioning applications. After initial power up, Home mustbe found. All move

Appendix B-1 (9)Home AlreadyIt is possible for the table to be in the home area already. Inthis case, the table will move forward until it moves off t

Appendix B-1 (10)MENU AREAMenu function key is used to access the various Menuareas. There are two menus Maint. and Factory, with accessvia password t

Appendix B-1 (11) Maint. AreaThere are three sub-menus, Dirctn, P/M, and Tableaccessible in the maintenance area.Exit or Prev- Pressing Exit or Prev w

Appendix B-1 (12)P/M SoftkeyPressing the soft key located under the word P/M on theMaint. area screen. Selects the P/M area screen. Twopreventive mai

Appendix B-1 (13)Cycles SoftkeyPressing the soft key located under the word Cycles on theP/M area screen, selects the machine cycles screen.The Machin

WARNING: Improper installation,operation, or servicing may result inequipment damage or personalinjury.This equipment should only be installed,adjust

Appendix B-1 (14)Return SoftkeyPressing the soft key located under the word Return on theTable area screen. Selects the Table Return Speed screen.The

Appendix B-1 (15)Advance SoftkeyPressing the soft key located under the word Advance onthe Table area screen. Selects the Table Advance Speedscreen.Th

Appendix B-1 (16)(MENU AREA)Factory SoftkeyThis area is password protected for factory use only.Please do not attempt to get around the password prote

EQUIPMENT PARTS LIST TO ORDER PARTS CALL TOLL FREE (800) 458-1960Ass

EQUIPMENT PARTS LIST TO ORDER PARTS CALL TOLL FREE (800) 458-1960R

EQUIPMENT PARTS LIST TO ORDER PARTS CALL TOLL FREE (800) 458-1960R

CTS Saw UGE058/08031-4 INTRODUCTIONWARNING: Voltage HazardThis equipment is powered by three-phasealternating current, as specified on the machineseri

HOW TO USETHELOCKOUTDEVICEUGE058/0803 CTS SawINTRODUCTION 1-5WARNING: Electrical hazardBefore performing maintenance or repairs onthis product, discon